加工中心買來做什么?加工中心的主要加工對象
加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)的(de)(de)應(ying)(ying)用越來越廣泛,從航(hang)空航(hang)天零件到手機外殼,加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)的(de)(de)身影隨處可見(jian)。那么加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)到底適合加(jia)(jia)工(gong)什么,加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)的(de)(de)應(ying)(ying)用領域有(you)哪些?為了方便廣大客戶(hu)朋友的(de)(de)采購加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)設(she)備,成海小(xiao)編(bian)給大家做一個系(xi)統(tong)的(de)(de)概括。
1.模具
以(yi)(yi)(yi)前的模(mo)具生(sheng)產多采用(yong)(yong)手(shou)工(gong)(gong)的方法,需要用(yong)(yong)石膏作出(chu)樣板,然后(hou)用(yong)(yong)鋼(gang)坯做模(mo)型。用(yong)(yong)刨(bao)床刨(bao)磨平(ping)整(zheng)后(hou)再用(yong)(yong)手(shou)工(gong)(gong)或雕刻機(ji)以(yi)(yi)(yi)樣板雕刻出(chu)產品模(mo)具的形狀。整(zheng)個處(chu)理過程(cheng)對(dui)加(jia)工(gong)(gong)師傅的技(ji)藝要求很高,而(er)且相當(dang)耗(hao)費時間(jian),一旦(dan)出(chu)錯無(wu)法修改,前功盡棄。加(jia)工(gong)(gong)中心可以(yi)(yi)(yi)一次完成多種(zhong)工(gong)(gong)序(xu),加(jia)工(gong)(gong)效率是手(shou)工(gong)(gong)操作不可比擬(ni)的。加(jia)工(gong)(gong)前用(yong)(yong)電(dian)腦設計圖形,模(mo)擬(ni)檢(jian)測加(jia)工(gong)(gong)工(gong)(gong)件是否符合要求,通過試件及時調(diao)整(zheng),大大提(ti)高了(le)(le)容錯率,減少了(le)(le)錯誤率。可以(yi)(yi)(yi)說加(jia)工(gong)(gong)中心是最適合模(mo)具加(jia)工(gong)(gong)的機(ji)械設備(bei)。
2.箱(xiang)體形零件
形(xing)狀復雜、內(nei)部為(wei)空腔(qiang)(qiang),體積(ji)較大(da)且具(ju)有(you)(you)一(yi)個以上的(de)孔系,內(nei)部腔(qiang)(qiang)體的(de)長、寬、高具(ju)有(you)(you)一(yi)定(ding)的(de)比例(li)的(de)零件適合加工中心的(de)數控(kong)加工。
3.復雜曲面
加工(gong)(gong)中(zhong)心(xin)可(ke)以(yi)一次裝(zhuang)夾,完成除裝(zhuang)夾面(mian)以(yi)外所有側面(mian)和頂面(mian)的加工(gong)(gong),機(ji)型不同加工(gong)(gong)原理(li)也(ye)不相同,主軸(zhou)或工(gong)(gong)作(zuo)臺帶著工(gong)(gong)件可(ke)以(yi)完成旋轉90°的加工(gong)(gong)。因此(ci)加工(gong)(gong)中(zhong)心(xin)適(shi)合加工(gong)(gong)手機(ji)零件,汽車配件,以(yi)及航(hang)空(kong)航(hang)天材料。如手機(ji)后(hou)蓋后(hou)殼,發動機(ji)外形(xing)等(deng)等(deng)。
4.異形件
加(jia)工(gong)中心可以集裝夾(jia),可完成鉆、銑、鏜(tang)、擴、鉸(jiao)、剛性攻絲等多種工(gong)序加(jia)工(gong)為一(yi)體。對于(yu)需要點(dian)、線、面多工(gong)位混合加(jia)工(gong)的(de)(de),外形(xing)不規則的(de)(de)零件(jian)異形(xing)件(jian)來說,加(jia)工(gong)中心是(shi)最適合的(de)(de)機械設備。
5.盤(pan)、套、板類(lei)零(ling)件
加工中心按照不同的主軸運方式對于帶有鍵槽、徑向孔或端面有分布的孔系,曲面的盤套或軸類零件,如帶法蘭的軸套,帶鍵槽或方頭的軸類零件等。還有具有較多孔加工的板類零件,如各種電機蓋等。端面有分布孔系、曲面的盤類零件宜選擇立式加工中心,有徑向孔的可選臥式加(jia)工(gong)中心。
6.周期性批量(liang)生產的零件
加(jia)工(gong)(gong)中(zhong)心(xin)的加(jia)工(gong)(gong)時(shi)(shi)(shi)間(jian)(jian)(jian)一般包(bao)括(kuo)兩個部分,一是加(jia)工(gong)(gong)的所(suo)需時(shi)(shi)(shi)間(jian)(jian)(jian),二是加(jia)工(gong)(gong)準備(bei)時(shi)(shi)(shi)間(jian)(jian)(jian)。其中(zhong)準備(bei)時(shi)(shi)(shi)間(jian)(jian)(jian)占有很高的比例。這(zhe)包(bao)括(kuo):工(gong)(gong)藝時(shi)(shi)(shi)間(jian)(jian)(jian),編程時(shi)(shi)(shi)間(jian)(jian)(jian),零(ling)件試件時(shi)(shi)(shi)間(jian)(jian)(jian)等。加(jia)工(gong)(gong)中(zhong)心(xin)可(ke)以將這(zhe)些(xie)操作(zuo)儲存起來(lai),供以后(hou)反(fan)復使(shi)用。這(zhe)樣,以后(hou)加(jia)工(gong)(gong)該零(ling)件時(shi)(shi)(shi),就可(ke)以節約這(zhe)些(xie)時(shi)(shi)(shi)間(jian)(jian)(jian)。生(sheng)產(chan)周期就可(ke)以大(da)大(da)縮短(duan)。因此特別適(shi)用于訂單的批量(liang)生(sheng)產(chan)。
隨著機加(jia)工(gong)和數控(kong)技術的不斷發(fa)展,未來(lai)加(jia)工(gong)中心的應用領(ling)域會越來(lai)越廣闊。如果您對(dui)加(jia)工(gong)中心有采購的要(yao)求也歡迎您與我們聯系,成海愿意為加(jia)工(gong)中心的發(fa)展和中國制造業的騰飛貢(gong)獻(xian)一份自己的力(li)量。